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Certification and testing of valves and actuators

Column:Technical article Time:2019-11-23
ISO 9001 quality system certification, ISO 14001 environmental management system certification, OHSAS 18000 occupational health and safety management system certification, eu CE certification, pressure vessel PED directive, API certification...

01.ISO 9001 quality system certification

The function of the certification is to establish the quality assurance system from product design to after-sales service, and to monitor the quality system, so as to ensure the quality of products and make users satisfied.Through certification, to achieve internationally recognized quality system and enterprise management of the modern level.

All enterprises that have passed the certification have reached the international standard in the integration of various management systems, which indicates that enterprises can continuously and steadily provide customers with expected and satisfactory qualified products.


02.ISO 14001 environmental management system certification

ISO14001 environmental management system certification refers to the conformity assessment activities carried out by a third party certification body according to ISO14001 standard.ISO14001 is a standard issued by the international organization for standardization. It is a standard in the ISO14000 family of standards. The standard was first published in 1996.

ISO14001 certification is applicable to any organization, including enterprises, institutions and related government units. After passing the certification, it can prove that the organization has reached the international level in environmental management, which can ensure that the control of various pollutants in various processes, products and activities of the enterprise can meet the relevant requirements, and help the enterprise establish a good social image.


03.OHSAS 18000 occupational health and safety management system certification

OHSAS18000, named Occupational Health and Safety Assessment Series 18000, is an international Safety and Health management  system certification standard.The development of OHSAS is mainly aimed at solving the problem of how to choose and replace the well-known BS8800 to become an international standard that can be formally verified when customers are faced with the verification standards of safety and health management system developed by many verification organizations.

The implementation, implementation and certification of the occupational safety and health management system can ensure that the enterprise can provide all employees with an environment in which the occupational safety and health requirements are controlled and the interests of employees, enterprises and relevant parties are satisfied.


04.Eu CE certification, pressure vessel PED directive

The CE mark is a security certification mark that is seen as the manufacturer's passport to open and enter the European market.All products affixed with the "CE certification" mark can be sold in the eu member states without meeting the requirements of each member state, thus realizing the free circulation of goods in the eu member states.

In the eu market, the "CE" mark is a mandatory certification mark. No matter the product produced by the enterprise within the eu or the product produced by other countries, the "CE" mark must be added to indicate that the product conforms to the basic requirements of the directive of the eu "new method of technical coordination and standardization" in order to circulate freely in the eu market.This is a mandatory product requirement under eu law.

PED certified product range:

Pressure vessel: a confined space containing fluid and bearing a certain amount of pressure.Pressure piping: general term for pipe fittings used to transfer fluid between pressure systems.Pressure piping may be either a single pipe or a system of pipes, fittings, expansion joints, hoses, and other pressure components.Safety accessories: device used to prevent pressure equipment from exceeding the allowable limit.Include: direct pressure limiting devices such as safety valves, bursting discs, yield rods, controlled safety release systems (CSPRS);Limiting devices - pressure switches, temperature control valves, level gauges, and safety-related control devices (SPMCR) pressure accessories: devices with certain functions and certain pressure Spaces.Complete set of equipment: composed of two or more pressure equipment, with the overall function of the combination of equipment.


05.Cu-tr customs union

In order to make it easier for Union trade between countries, also in order to avoid in the import and export products within the Customs Union's barriers to Technical Regulations, the Customs Union legislation mandatory Customs Union TR Technical Regulations issued certificate, certificate of the Customs Union Customs Union Technical Regulations certificate: to prove the product conforms to the Customs Union of Technical Regulations only prove that the certificate is suitable for: Russia, belarus, kazakhstan across.


06.API certification

The API, which stands for the American Petroleum Institute, was created in 1919 as an organization tailored to the industry's characteristics and needs.In 1924, API specification was established to guide the production of oil industry related products.API specifications formulated by the API organization have been widely adopted by countries around the world due to their advanced nature, versatility, safety and the growing influence of the American oil industry in the world.

API standards mainly prescribe equipment performance and sometimes include design and process specifications. The standard formulation area includes petroleum production, refining, measurement, transportation, sales, safety and fire protection, environmental regulations, etc. Its information technology standards include EDI for oil and gas industry, communication and information technology application, etc.

API enjoys a high reputation in the United States and around the world. It is recognized by the U.S. department of commerce and the U.S. trade commission as a certification body for petroleum machinery.The technical standards of petrochemical and oil extraction machinery formulated by it have been adopted by many countries. When oil companies from many countries in the Middle East, South America and Asia bid for petroleum machinery, they generally require products bearing API marks to be eligible to participate in the bidding.Therefore, with the API logo of petroleum machinery equipment is not only considered to be reliable quality and advanced level, the product into the international market for users to accept and trust.

API enjoys a high reputation in the United States and around the world. It is recognized by the U.S. department of commerce and the U.S. trade commission as a certification body for petroleum machinery.The technical standards of petrochemical and oil extraction machinery formulated by it have been adopted by many countries. When oil companies from many countries in the Middle East, South America and Asia bid for petroleum machinery, they generally require products bearing API marks to be eligible to participate in the bidding.Therefore, with the API logo of petroleum machinery equipment is not only considered to be reliable quality and advanced level, the product into the international market for users to accept and trust.


07.SIL safety integrity level certification

SIL (Safety Integrity Level) - Safety Integrity Level.

SIL technical standards were first promulgated and formulated by the international electrotechnical commission (IEC) and implemented centrally by IEC/TC65.The national technical committee on SIL technology is the national technical committee on process industrial measurement control and automation (SAC/TC124), and the secretariat is the institute of comprehensive technical and economic research of instruments and instruments for the mechanical industry.

The SIL certification is divided into four levels: SIL1, SIL2, SIL3 and SIL4, including the product and system levels, among which SIL4 has the highest requirements.


08.Fire test certification

API 607 and API 6FA are fire resistance tests for valve 6D and 6A. Generally, only a 6D valve rotating 90° needs to be done API 607, while others need to be done API 6FA.PAI is short for American petroleum institute,6FA is a kind of fire protection certification for 6A standard valve fire test, and a 607 fire protection certification for 6D standard valve fire test

API 607-2010 fire resistance test for 1/4 cycle valves and non-metallic seat valves

The Fire Test for Quarter - Turn Valves and Valves Equipped with Nonmetallic seats.

Scope of application: turn 1/4 week valve and non-metallic valve seat.Such as: ball valve, butterfly valve, plug valve.

The following valve devices are not covered by this standard:

Fire resistance test requirements for transmissions (e.g., electric, pneumatic, hydraulic) other than manual transmission boxes or other similar mechanisms when they are part of the usual valve arrangement.

API 6fa-1993 (R2011) valve fire test specification

Specification for the Fire Test for Valves.

Scope of application

API 6A and API 6D valves.Such as: ball valve, gate valve, plug valve.

The following valves are not covered by this standard: check valves.

API 6fd-2008 check valve fire test specification

Specification for the Fire Test for the Check Valves.

Application: for check valves


09.Fugitive Emission test certificate

ISO 15848-1 is a type test standard for the leakage of valves, which strictly tests the leakage of valves and packing materials after a certain switch cycle under the design limit temperature and pressure conditions.


10.ATEX explosion proof certification

The European explosion protection directive ATEX(94/9/EC) has been enforced since 1 July 2003.This instruction is applicable to both electrical and non-electrical equipment, including all kinds of explosion-proof electrical equipment, protection systems,  safety instruments, control instruments and regulating devices.

Core requirements of ATEX explosion-proof instruction:

To protect the safety and health of people and, in certain circumstances, the health and property of livestock, particularly workers from the hazards of equipment and systems suitable for potentially explosive environments.

Manufacturers wishing to enter Europe and sell explosive products in Europe must demonstrate that their products comply with the ATEX directive 2014/34/EU.

There are three preconditions for the application of this instruction:

1. The equipment must have its own ignition source;

2. Expected to be used in potentially explosive environments (air mixtures);

3. Under normal atmospheric conditions.

The directive also applies to components necessary for safe use and, where applicable, to safety devices directly beneficial to the safe use of equipment.These devices can be exposed to potentially explosive environments.


11.IP PROTECTION test (INGRESS PROTECTION)

The IP protection rating system is drafted by IEC to classify electrical appliances according to their dust and moisture resistance.The objects mentioned here include tools, human fingers, etc. Do not touch the live parts of electrical appliances to avoid electric shock.IP protection level is composed of two Numbers, the first number represents the electrical dust, to prevent the invasion of foreign things of the grade, the second number represents the electrical moisture resistance, waterproof invasion of the airtight degree, the larger the number indicates that the protection level is higher.


12.Special equipment manufacturing license (TS certification)

TS certification refers to the general administration of quality supervision, inspection and quarantine's supervision and inspection on the production (including design, manufacturing, installation, transformation, maintenance and other items), use, inspection and testing of special equipment related units, and the units that have passed the evaluation shall be granted the employment license and the use of TS certification marks.Who engaged in pressure piping components (mainly refers to the valve products) must obtain a license, or illegal production, is authorized by the state administration of quality supervision, inspection and quarantine of the production license, a former "pressure piping components manufacturing unit safety certificate, in 2004 changed to" special equipment manufacturing license (pressure piping) ".It is also a compulsory certificate issued by the general administration of quality supervision, inspection and quarantine.


13.Nuclear pressure equipment manufacturing and design qualification license

The nuclear pressure equipment manufacturing and design qualification certificate is issued by the National Nuclear Safety Administration for the production qualification and design qualification of nuclear industry and nuclear power plant manufacturing equipment and components.

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